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Case Studies

Case studies of companies in various industries that are utilizing Catalytic Product's air pollution control solutions to meet EPA federal and state regulations cost-effectively. Solutions include CPI's TRITON regenerative thermal oxidizers, VECTOR catalytic oxidizers, and QUADRANT thermal oxidizers


Rubber Products Mfg & Air Pollution Particulate: Tire-d of the Build Up?

Industrial manufacturing companies, such as the tire and rubber manufacturing industry are striving for maximum uptime of their process manufacturing equipment. It is vital that unplanned downtime is kept to a minimum, and maintenance intervals can be predicted to match the scheduled downtime of each individual facility. This is especially true with your air pollution control equipment which is essentially the “permit to operate” the revenue generating portions of your manufacturing process.  Don’t let the stress of untimely and costly downtime build up, literally. 

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Topics: Regenerative Thermal Oxidizer, Automotive Industry, Rubber & Rubber Products


Chemical Mfg. Plant Avoids Long Term Shut Down with Thermal Oxidizer

Recently, Catalytic Products International (CPI) worked with a customer who determined during a routine plant inspection that they had unexpected emissions from their process. This can happen as regulations change and as plants continue to improve operations or even change products or processes.  In this case, the customer voluntarily shut down their process immediately until a solution could be found.

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Topics: Thermal Oxidizer


Automotive Parts Coater Exceeds Local Air Quality Requirements

Today many companies are faced with unique air pollution control problems arising from their coating operations. Not only are vented emissions required to be controlled, but now a more pressing issue is how to treat fugitive emissions.

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Topics: Catalytic Oxidizers


Automotive Manufacturer Chooses the QUADRANT SR Thermal Oxidizer

The worlds largest automotive manufacturer recently installed our QUADRANT SR-Series Thermal Oxidizer for use at destroying CO and VOC emissions from their engine test cell facility. The test facility houses several engine, transmission, and chassis dynamometer’s. The manufacturer demanded a system that would provide the highest uptime reliability and highest performance.

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Topics: VOC Emissions, Thermal Oxidizer


Solid Waste Gasification Pollution Abatement

QUADRANT NR-SD SERIES THERMAL OXIDIZER

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Topics: Thermal Oxidizer


Landfill Waste Gas Abatement

For nearly 45 years Catalytic Products International has designed and manufactured specialized oxidation systems for use in controlling process-related VOC emissions.

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Topics: VOC Emissions, Thermal Oxidizer


Canadian Biofuel Manufacturer requires Air Pollution Control

With the expected rise in oil prices in the next few years, the increasing instability of the world oil supply, and the increasing demands from the EPA for cleaner fuels and production processes, Food and Plant based Ethanol production is on the rise. Along with this rise in production comes an increased requirement for Air Pollution Control Solutions in the Bio-Fuel’s market.

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Topics: Thermal Oxidizer


Can Coater Chooses the Quadrant SR Thermal Oxidizer

A can manufacturer worked with Catalytic Products International, Inc to design a unique Thermal (recuperative) Oxidizer. A recuperative thermal oxidizer was chosen over other thermal oxidation systems because of high solvent loads exhausted from the company’s can coating lines and a desire to integrate customized energy recovery system.

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Topics: Thermal Oxidizer, Waste Heat Recovery


Flexographic Printer System Repair

A flexographic printer recently contacted Catalytic Products International for help solving a recurring problem with competitors Regenerative Thermal Oxidizer (RTO) that was purchased two years earlier. The system had never been able to pass a stack test; the company was out of compliance and running out of time with the state EPA.  Any calls for assistance in getting the RTO to be compliant by the original manufacturer went unanswered.  Here's how we helped our customer:

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Topics: Regenerative Thermal Oxidizer


Flexographic Printer chooses the TRITON SERIES Regenerative Thermal Oxidizer (RTO)

A flexographic printer recently installed a TRITON-Regenerative Thermal Oxidizer (RTO) from Catalytic Products International, Inc. The TRITON system was contracted on a turnkey basis, in which CPI engineered and installed; the fugitive enclosure system to meet method 204, the ductwork system from all presses, foundation work, electrical integration, and rigged the oxidizer. The project was installed on time and without any added costs.

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Topics: Regenerative Thermal Oxidizer, Thermal Oxidizer, Coating and Printing Industry